TORQUE VALUES
ITEM |
THREAD |
TORQUE |
| MAINTENANCE: | ||
| Spark plug Crankshaft hole cap Timing hole cap Engine oil filter cartridge Engine oil drain bolt |
12 30 14 20 12 |
14 (1.4, 10) 15
(1.5, 11) 15 (1.5, 1.1)) 10 (1.0, 7) 10 (1.0, 7) 29 (3.0, 22) |
| LUBRICATION SYSTEM: | ||
| Oil pressure
switch Oil pressure switch terminal screw Oil pump bolt Oil filter boss |
PT 1/8 4 6 20 |
12 (1.2, 9) 2 (0.2, 1.4) 12 (1.2, 9) 18 (1.8, 13) |
| FUEL SYSTEM: | ||
| Carburetor insulator band bolt Vacuum joint Reed valve cover bolt |
5 5 5 |
1 (0.1, 0.7) 3 (0.3, 2.2) 5 (0.5, 3.6)) |
| ENGINE MOUNTING: | ||
| Drive sprocket bolt | 10 | 54 (5.5, 40) |
| CYLINDER HEAD/VALVE: | ||
| Cylinder head
cover bolt Breather plate bolt Cam sprocket bolt Camshaft holder bolt Cylinder head bolt Cylinder head sealing bolt Intake manifold vacuum port socket bolt |
6 6 7 7 10 12 5 |
10 (1.0, 7) 12 (1.2, 9) 20 (2.0, 14) 21 (2.1, 15) 53 (5.4, 39) 32 (3.3, 24) 3 (0.3, 2.2) |
| CLUTCH/GEARSHIFT LINKAGE: | ||
| Clutch slave
cylinder bleed valve Clutch bolt Clutch center lock nut Oil pump driven sprocket bolt Gearshift cam bolt Gearshift spindle return spring pin Primary drive gear bolt |
8 6 25 6 8 8 12 |
9 (0.9, 6.5) 12 (1.2, 9) 127 (13.0, 94) 15 (1.5, 11) 23 (2.3, 17) 23 (2.3, 17) 88 (9.0, 65) |
| ALTERNATOR/STARTER CLUTCH: | ||
| Flywheel bolt Starter clutch bolt Alternator stator bolt |
12 8 6 |
157 (16.0, 116) 23 (2.3, 17) 12 (1.2, 9) |
| CRANKCASE/TRANSMISSION: | ||
| Cam chain
tensioner bolt Cam chain guide bolt Crankcase flange bolt Crankcase special bolt Crankcase sealing bolt Crankcase sealing bolt Crankcase sealing bolt |
8 8 10 10 18 22 24 |
23 (2.3, 17) 23 (2.3, 17) 39 (4.0, 29) 42 (4.3, 31) 29 (3.0, 22) 29 (3.0, 22) 49 (5.0, 36) |
| CRANKSHAFT/P~STON/CYLINDER: | ||
| Connecting rod bolt | 9 | 29 (3.0, 22) + 120° |
| IGNITION SYSTEM: | ||
| Ignition pulse generator bolt Engine coolant temperature (ECT) sensor |
6 12 |
12 (1.2, 9) 23 (2.3, 17) |
| ELECTRIC STARTER: | ||
| Starter motor terminal nut | 6 | 10 (1.0, 7) |
| LIGHTS/METERS/SWITCHES: | ||
| Thermosensor Neutral switch |
PT 1/8 10 |
12 (1.2, 9) 12 (1.2, 9) |
| FRAME/BODY PANELS/EXHAUST SYSTEM: | ||
| Exhaust pipe
joint nut Muffler band bolt Seat rail 10 mm flange bolt Seat rail 10 mm socket bolt |
7 8 10 10 |
12 (1.2, 9) 26 (2.7, 20) 39 (4.0, 29) 44 (4.5, 33) |
| ENGINE MOUNTING: | ||
| Front engine
hanger nut Front engine hanger adjusting bolt Front engine hanger lock nut Center engine hanger bolt Left center engine hanger adjusting bolt Left center engine hanger lock nut Rear engine hanger nut Rear engine hanger adjusting bolt Rear engine hanger lock nut Shock link bracket nut |
12 20 20 10 20 20 12 22 22 10 |
64 (6.5, 47) 3 (0.3, 2.2) 54 (5.5, 40) 39 (4.0, 29) 3 (0.3, 2.2) 54 (5.5, 40) 64 (6.5, 47j 3 (0.3, 2.2) 54 (5.5, 40) 44 (4.5, 33) |
| CLUTCH/GEARSH1FT LINKAGE: | ||
| Clutch reservoir
mounting screw Clutch reservoir cap stopper plate screw Clutch lever pivot nut Clutch hose oil bolt |
4 4 6 10 |
2 (0.2, 1.4) 1 (0.1, 0.7) 6 (0.6, 4.3) 34 (3.5, 25) |
| FRONT WHEEL/SUSPENSION/STEERING: | ||
| Handlebar weight
mounting screw Front master cylinder holder bolt Front axle bolt Front axle holder bolt Front brake disc bolt Fork cap Fork socket bolt Fork top bridge pinch bolt Fork bottom bridge pinch bolt Front brake hose clamp bolt (fork side) Steering stem nut Steering bearing adjustment nut Steering bearing adjustment nut lock nut Front brake hose clamp bolt (stem side) Front brake hose 3-way joint bolt |
6 6 14 8 6 37 8 8 10 6 24 26 26 6 6 |
10 (1.0, 7) 12 (1.2, 9) 59 (6.O , 43) 22 (2.2 , 16) 20 (2.0 , 14) 23 (2.3 , 17) 20 (2.0 , 14) 23 (2.3 , 17) 49 (5.0 ,36) 10 (1.0, 7) l03 (10.5, 76) 25 (2.5, 18) ------------- 10 (1.0, 7) 10 (1.0, 7) |
| REAR WHEEL/SUSPENSION: | ||
| Rear axle nut Rear brake disc bolt Final driven sprocket nut Shock absorber upper mounting bolt Shock absorber lower mounting nut Shock arm-to-swingarm nut Shock arm-to-shock link nut Shock link-to-bracket nut Swingarm pivot nut Drive chain slider bolt Rear brake hose clamp screw |
18 8 12 10 10 10 10 10 18 6 5 |
93 (9.5, 69) 42 (4.3, 31) 108 (11.0, 80) 44 (4.5, 33) 44 (4.5, 33) 44 (4.5, 33) 44 (4.5, 33) 44 (4.5, 33) 93 (9.5, 69) 9 (0.9, 6.5) 4 (0.4, 2.9) |
| HYDRAULIC BRAKE: | ||
| Brake caliper
bleed valve Pad pin plug Pad pin Brake hose oil bolt Front brake lever pivot nut Front brake fluid reservoir mounting nut Rear brake fluid reservoir mounting bolt Rear master cylinder mounting bolt Rear master cylinder joint nut Front brake caliper mounting bolt Front brake caliper assembly bolt Rear brake caliper bolt Rear brake caliper pin bolt |
8 10 10 10 6 6 6 5 8 8 8 8 12 |
6 (0.6 , 4.3) 3 (0.3 , 2.2) 18 (1.8, 13) 34 (3.5 , 25) 6 (0.6, 4.3) 6 (0.6, 4.3) 9 (0.9, 6.5) l0 (1.0, 7) 18 ('1.8, 13) 30 (3.1, 22) 32 (3.3, 24) 23 (2.3, 17) 27 (2.8, 20) |
| IGNITION SYSTEM: | ||
| Ignition coil mounting bolt | 6 | 10 (1.0, 7) |
| LIGHTS/METERS/SWITCHES: | ||
| Side stand switch
bolt Ignition switch mounting bolt Fan motor switch |
6 8 16 |
10 (1.0, 7) 25 (2.5, 18) 18 (1.8, 13) |
| OTHERS: | ||
| Side stand pivot
bolt Side stand pivot lock nut Side stand bracket bolt Passenger foot peg bracket bolt Bank sensor bolt Gearshift pedal pivot bolt |
10 10 10 8 8 8 |
10 (1.0, 7) 29 (3.0 , 22) 44 (4.5 , 33) 26 (2.7, 20) 10 (1.0, 7) 26 (2.7 , 20) |
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